Vacuum couch roll is one of the main parts for fourdrinier dehydration and transmission of paper machine. The roller shell of vacuum couch roll designed by our company is made by precision machining with SUS304/316 stainless steel rolling. The roller surface openings are arranged into a double helix, the opening rate is more than 60%, effectively improving the strength and dewater evenness of the roller shell. Special seal has good self-lubrication and wear-resisting performance.
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Vacuum Roll for High Speed Paper MachineShell material Q235B or Q345B rolled and welded pipe Shell thickness base on machine speed and roll size Head HT250 cast iron Surface polised with hole Bearing SKF ,NSK ,FAG Diamter 700-1200mm Face length 3000-14000mm work speed 2000mpm Our Packagings：Daxing has wooden packing and steel packing for oversea market.Our Patents:
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Vaccum suction roll :The vacuum suction roll is a key equipment in the press section, and its function is to transfer the paper sheet after the wire section is formed to the press section. Whether it is normal is very important to the stable operation of the paper machine.They are mainly composed of a rotating cylinder, a vacuum box inside the cylinder, a bearing support device, and a transmission device.Structure principleThe vacuum suction roll is an important component of paper leading from the flat roll of the wire section to the press section.
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Vacuum press suction roll The vacuum suction roll is a key equipment in the press section, and its function is to transfer the paper sheet after the wire section is formed to the press section. Whether it is normal is very important to the stable operation of the paper machine.They are mainly composed of a rotating cylinder, a vacuum box inside the cylinder, a bearing support device, and a transmission device
Structure principle
The vacuum suction roll is an important component of paper leading from the flat roll of the wire section to the press section.
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1.Working principle of suction couch rollerThe working principle of suction rollers is mainly based on the principles of vacuum adsorption and pressure difference. When the pulp passes through the vacuum roller, the vacuum chamber inside the roller forms negative pressure, attracting the moisture in the pulp. After being adsorbed onto the surface of the roller shaft, the moisture content of the paper significantly decreases through subsequent pressing and drying processes.
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Dryer Vacuum Roll for High Speed Paper Machine Products information The Vac roll in Dryer section normally is a grooved and drilled and used in the individual felt dryer section of high-speed paper machines. Air is sucked in through the holes on the roller shell, creating negative pressure in the grooves. Negative pressure keeps the paper in contact with the fabric, preventing operational issues such as paper shaking. The generated support effect is optimized to be the highest on the curling edge, thereby improving paper edge support and achieving reliable tail threading.
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Gate roll Roll diameter 500mmFace length:6150mm Roll Shell material: Q235BShaft material : 42crmo Shell thickness:15mmRoll surface with rubber Rubber thickness;5mm Bearing type:22318 /6222 C3 w/ Adapter Sleeve AHX 2318 SKF Bearing housing: cast ironTension 3-5knDynamic balance G2.5 Balance speed:1300mpm Our Packagings：Daxing has wooden packing and steel packing for oversea market.Our Patents:Company Pictures:Exhibition Pictures:
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Bow roll for size press part Type of Bow Roll:Fixed bow heightAdjusted bow heightBow roll with Chrome plated or not Bow roll with Rubber sleeveBow roll with teflonRange of Bow Roll:Dia Range:105mm-420mm;Max Length:10000mmMax working speed: 2600m/minApplication:1:Chromium plated bow roll is the most common and cost-effective type in the market, which improves the surface hardness and corrosion resistance of the roller through chromium plating.2: Spraying tungsten carbide can increase the hardness of the roller surface, enhance corrosion resistance, and is superior to chromium pla
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Reel spool roll Reel Spool Roll for Paper MachineNormal Manufacturer Standard:Shell material: Q355bJournal material: Forged 42CrMo4Coating: PU or High performance rubberCoupling：Forged 45# steelBearing housing: Forged 45# steel + HT 250Bearing: SKF or other brand; depends on CustomerSupply scope:Maximum Out Diameter: 1500mmMaximum Face length: 11900mmMaximum Balancing Speed: 1800m/min
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Carbon fiber roll has about ten times strength of iron, while its specific weight is about one-fourth that of iron.Carbon Fiber RollManufacturing StandardShell in carbon fiberBulkhead in HT250 or AluminiumJournal in 42Crmo or Forged 42CrmoOptionalBearing housing in QT500-7 or ZG35 or Stainless steelGrease or thin oil lubricationSupply limitsMax Diameter: 1000mmMax Face length: 14000mmMax Balancing speed: 2500m/minWith Center dynamic deflection testing
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Driving return roll 700*5100mm ,Shell thickness:22mm , surface with rubber , Rubber thickness 12mm , rubber hardness 94+/-2 shore A . Shaft S45C .Head: cast iron , beairng housing :cast iron .The driving return roll shell inside surface will be processed by deep hole boring machine .Surface cover with the high quality rubber . Dynamic Balance In Accordance With ISO1940 Standards Quality Grades G1.0, G1.6 and G2.5Delivery time 90-100 days .
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Bow Roll for high speed machine bow roll surface chrome plated or rubber sleeve or with teflon Rang of bow roll Dia Range:105mm-420mm;Max Length:10000mmMax working speed: 2600m/min1: Chromium plated bow roll is the most common and cost-effective type in the market, which improves the surface hardness and corrosion resistance of the roller through chromium plating.2: Spraying tungsten carbide can increase the hardness of the roller surface, enhance corrosion resistance, and is superior to chromium plating.3: Bow roll with rubber sleeve is generally used after the sizin
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Rubber rolls ( guide roll ,felt roll ,couch roll ,wire roll and so on )Rubber rollsManufacturing StandardShell in seamless steel pipe or rolled and welded steel plateBulkhead in HT250 or QT500-7Journal in 42Crmo or Forged 42CrmoOptionalBearing housing in QT500-7 or ZG35 or Stainless steelGrease or thin oil lubricationRubber cover or Chromed platingSupply limitsMax Diameter: 1000mmMax Face length: 14000mmMax Balancing speed: 2500m/minWith Center dynamic deflection testing
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Type of Bow Roll:Fixed bow heightAdjusted bow heightBow roll with Chrome plated or not Bow roll with Rubber sleeveBow roll with teflonRange of Bow Roll:Dia Range:105mm-420mm;Max Length:10000mmMax working speed: 2600m/minApplication:1: Chromium plated bow roll is the most common and cost-effective type in the market, which improves the surface hardness and corrosion resistance of the roller through chromium plating.2: Spraying tungsten carbide can increase the hardness of the roller surface, enhance corrosion resistance, and is superior to chromium plating.3: Bow roll with rubber slee
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Applicator Hard Roll（Size Press Roll)Size press roll that used in the size press section of the paper machine , that have ordinary type size press and transfer fillim size press roll .The size press roll has top roll and bottom roll ,the diameter from 600-1500mm ,and the face length from 2000-8000mm .Shell material :HT250 cast iron , shaft :cast steel , Cover with Pu or rubber .
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Daxing Dryer Vac Roll for High Speed Paper MachineProduct name Vac roll Diameter range 700-1250mmFace lenh range 3000-14000mmWork speed 2800mpm Our performance The Vac roll in Dryer section normally is a grooved and drilled and used in the individual felt dryer section of high-speed paper machines. Air is sucked in through the holes on the roller shell, creating negative pressure in the grooves. Negative pressure keeps the paper in contact with the fabric, preventing operational issues such as paper shaking.
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Tensioning roll of paper machine Shell in seamless steel pipe or rolled and welded steel plate (Q235B OR Q345B)The bearing housing in QT500-7 or cast steel ZG35 or stainless steel The roll surface cover with rubber or with hard chomre .The diameter from 200-1000mm, face length from 2000-14000mm , the balance speed 2500m/min . Daxing is a world leading roll manufacturer. It was founded in 1978. Now, Daxing provides the first-class rolls for paper making industry, and it is a user preferred enterprise in the industry.
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Rewinder bottom roll for high speed rewinder The face length from 2000-14000mm Rewinder bottom roll diameter 400-1000mm The speed up to 2800mpm .The rewinder bottom roll surface with groove .Normal Manufacturer Standard:Shell material: Q345bJournal material: Forged 42CrMo4Coating: TC coatingBearing housing: Forged 45# steel + HT 250Bearing: SKF or other brand; depends on CustomerSupply scope:Maximum Out Diameter: 1500mmMaximum Face length: 11900mmMaximum Balancing Speed: 2800m/minCapacity :Daxing has more than 70 sets of large-scale processing and testing equipment, 11 sets
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Dryer tensioning roll of paper machine used in the dryer section of the paper machine , that usually surface with hard chrome or rubber cover .Dryer Tensioning Roll of Paper MachineManufacturing StandardShell in seamless steel pipe or rolled and welded steel plateBulkhead in HT250 or QT500-7Journal in 42Crmo or Forged 42CrmoOptionalBearing housing in QT500-7 or ZG35 or Stainless steelGrease or thin oil lubricationRubber cover or Chromed platingSupply limitsMax Diameter: 1000mmMax Face length: 14000mmMax Balancing speed: 2500m/mi
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Applicator Soft Roll(Size Press Roll)Size press roll 1050*4800mmWall Thickness:70-80mmRoll Shell:HT300Journals: CAST STEEL Rubber thicnkess:20mmBearing housing :ZWZ/NSK/SKF With rotary joint Chinese brandOur Packagings：Daxing has wooden packing and steel packing for oversea market.:Exhibition Pictures:
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Size bow roll for paper machine Type of Bow Roll:Fixed bow heightAdjusted bow heightBow roll with Chrome plated or not Bow roll with Rubber sleeveBow roll with teflonRange of Bow Roll:Dia Range:105mm-420mm;Max Length:10000mmMax working speed: 2600m/minApplication:1:Chromium plated bow roll is the most common and cost-effective type in the market, which improves the surface hardness and corrosion resistance of the roller through chromium plating.2: Spraying tungsten carbide can increase the hardness of the roller surface, enhance corrosion resistance, and is superior to chromium
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Coating Gate Roll for high speed tissue paper ,packing paper ,krafter paper machine .coating gate roll Manufacturing StandardShell in seamless steel pipe or rolled and welded steel plateBulkhead in HT250 or QT500-7Journal in 42Crmo or Forged 42CrmoOptionalBearing housing in QT500-7 or ZG35 or Stainless steelGrease or thin oil lubricationRubber cover or Chromed platingSupply limitsMax Diameter: 1000mmMax Face length: 14000mmMax Balancing speed: 2500m/minWith Center dynamic deflection testing
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Rewinder bottom roll used in the rewinder machine ,that to reel the paper .Roll diameter 300-800 mmFace length:2000-8650 mm Shell material:Q235BShell thickness:20-50mmSurface cover with tungsten carbide Tungsten carbide thickness:0.12mmShaft :42crmo or forged Bearing housing :cast ironDynamic balance speed :2500mpm @ G1.0 Packing: steel case Our Certificate:Our Packagings：Daxing has wooden packing and steel packing for oversea market.Our Patents:Company Pictures:Exhibition Pictures:
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Suction Pick-up rollsDaxing's Suciton Pick up roll can disign as customer's need. And provide suitable raw materials and roll design to customer.Daxing will strictly following confirmed drawings and technical specification of the suction pick up roll during manufacturing.Shell material SS 304 ,SS316,SS316L or douplex stainless steel Shaft cast steel or QT500-7 suction box SS 304 Gear box bronze Diameter 400-1200mmFace length 2000-9000mm Speed up to 2000mpm
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